In the realm of pipeline and civil construction, concrete stands as the unsung hero that provides strength, durability, and structural integrity to the critical projects that connect our communities. As a business or corporate entity looking to thrive in this industry, your choice of concrete services is paramount. In this comprehensive article, we’ll take you on a journey through the exceptional concrete capabilities and fleet offerings that can elevate your construction projects. From mobile concrete supply to continuous concrete coating, we have you covered with a level of professionalism and expertise that defines excellence.
KEYMAY’s Concrete Services
Our range of concrete services is designed to meet the diverse and evolving needs of oil and gas and civil earthworks projects. Here’s a detailed look at what we bring to the table:
Mobile Concrete Supply
Our mobile concrete supply service is second to none. We offer an extensive array of standard mix designs, covering all CSA exposure classes. But we don’t stop there. For those special projects that demand unique properties and specific applications, our expert team is here to create custom high-performance mix designs.
If your project requires concrete mix designs that can be placed in water without washing out, we have the knowledge and equipment to deliver. Self-consolidating mix designs, low-heat-to-hydration mix designs, and shotcrete applications are all well within our expertise.
Customization is at the heart of our service. We understand that every project is unique, and we’re committed to providing tailored solutions that meet your exact specifications.
Continuous Concrete Coating
For projects that require continuous concrete coating, we’re here to provide the ultimate protection for your assets. We understand the critical role that protective coatings play in extending the lifespan and enhancing the performance of pipelines and structures.
Our team of experts has honed their skills to deliver a level of quality and durability that stands the test of time. We’re well-versed in the latest advancements in concrete coating technology, ensuring that your assets remain safeguarded against environmental factors and wear and tear.
Precast and Cast-in-Place Concrete
Whether your project calls for precast concrete components or cast-in-place structures, we have the experience and resources to deliver exceptional results. We understand that each project has its unique demands, and we tailor our services accordingly. The versatility of our team allows us to seamlessly transition between precast and cast-in-place methods, depending on your project’s requirements.
Low-Density Fill Applications
One of our standout specialties is the placement of large or small-scale low-density fill applications. We excel in situations where these materials need to be placed in wet excavations or even entirely submerged, even in unrestrained areas, without the risk of cement washout. This is a testament to our commitment to innovation and quality.
Low-density fill applications often play a crucial role in construction projects, and our expertise in this area ensures that you get the best results without compromising on safety or durability.
Injection Grouting
High pressure injection grouting is utilized for ground densification, void filling, line abandonment, and annular grouting for bore pipe casing. While low pressure grouting is utilized for structural crack repair and machine base grouting. Our team offers expert services that can tackle even the most challenging situations. We understand that the structural integrity of your project depends on the precision and quality of this process, and our team delivers it with the utmost professionalism.
Injection grouting is a nuanced field, and our experts have the experience and knowledge to ensure that your project is in safe hands.
KEYMAY’s Fleet Capabilities
To complement our concrete services, we maintain a robust fleet that’s geared towards efficiency, reliability, and adaptability. Here’s a detailed look at our fleet offerings:
Modular Mobile Concrete Plants
We operate three modular mobile concrete plants, each equipped with heated aggregate bins for full winter service. This flexibility allows you to build a program tailored to your specific needs, ensuring that your projects run smoothly, even in the harshest weather conditions. The ability to produce concrete on-site is a game-changer for many projects, as it minimizes delays and ensures that you have a consistent supply of high-quality concrete.
The heated aggregate bins are a testament to our commitment to delivering results in all seasons. We understand that construction doesn’t stop when the temperature drops, and our winter service capabilities ensure that your projects can proceed without interruption.
Boom Pump Trucks
Our fleet boasts six boom pump trucks, ranging from 34m up to 52m in reach. These vehicles are the lifeline of many construction projects, as they provide the precision and reach needed for concrete placement. Our boom pump trucks are equipped with the latest technology to ensure that your concrete is placed exactly where you need it. This is especially important for large-scale projects where precision and efficiency are paramount.
Transit Mixers and Pump Trucks
With 18 transit mixers in our fleet, we have the resources and versatility to handle concrete delivery and placement with precision and speed. Transit mixers are the workhorses of the concrete industry, and we maintain a comprehensive fleet to meet the diverse needs of our clients.
In addition to transit mixers, we offer an array of pump trucks and line pumps to further enhance our capabilities. These vehicles are designed to tackle even the most challenging concrete placement scenarios. Whether it’s a complex architectural feature or a remote location that requires precise concrete delivery, our pump trucks and line pumps are up to the task.
Concrete Projects by KEYMAY Industries
Our commitment to excellence isn’t just a promise; it’s a track record that speaks for itself. Here are a few notable projects that showcase our capabilities and highlight the level of expertise we bring to every pipeline and civil earthworks project:
SA Energy – Spread 3 CGL – Mainline Block Valve 6
In the heart of winter, our team faced the formidable task of installing cast-in-place concrete pads for the 48″ Mainline Block Valve 6 of the Coastal Gas Link (CGL) infrastructure. This project exemplified our unwavering commitment to excellence, even in the most challenging conditions.
With the Canadian winter’s freezing temperatures, we utilized our mobile batch plant to craft concrete mixes tailored for extreme cold. Our placing and finishing crews meticulously constructed a robust foundation, including mud slabs and structurally reinforced footings, meeting rigorous standards.
This concrete project truly showcases our adaptability and unwavering commitment to quality, ensuring success in even the most challenging conditions.
Anzac River Crossing Concrete Services Project
With just 12 days’ notice, this project involved mobilizing our 150m3 per hour batch plant to complete a low-density fill headwall. Our team provided materials, support and equipment including 5 transit mixers, and a 45m boom pump. The main challenge: reaching the remote project in northern BC by traversing 44 km of extremely busy forestry roads to the job site.
One of the standout features of this project was the sealing of water intrusion using our in-house developed pumpable anti-washout fillcrete.
The Anzac River Crossing project served as a real-world example of our ability to respond to challenging scenarios with speed and precision. Our expertise in remote project logistics and our dedication to quality shone through in this endeavor.
Trans Mountain Expansion Pipeline Project Spread 4
This pipeline project highlights the skills of our dedicated industry professionals. It involved the continuous concrete pipe coating of NPS 36” pipe, including the fabrication of custom formwork in the field to accommodate two 27-degree hot bends over 3 m3.
The complexity of this project showcased our team’s ability to adapt and innovate on-site, ensuring that the concrete pipe coating met the highest standards. Custom formwork fabrication is a testament to our commitment to precision and quality.
TMEP Spread 4 served as a showcase for the versatility of our team and the high level of skill we bring to every project. Our dedication to meeting unique project requirements is evident in every detail of this endeavor.
CGL – Coastal Gas Link Pipeline Project 2023 Spread 7
For the Coastal Gas Link pipeline project, we delivered cold weather field-applied continuous concrete coating and precast pipe yard applied concrete coating. The project required accelerated curing methods to achieve installation timelines for a valued customer. The Coastal Gas Link project proves our commitment to quality, speed, and efficiency.
This project also highlighted our ability to handle multiple phases of concrete coating, from field applications to precast yard coatings. Our understanding of accelerated curing methods ensured that installation timelines were met without compromising on quality.
Conclusion
In the world of pipeline and civil construction, your choice of concrete services can make all the difference. Our commitment to professionalism, expertise, and a robust fleet ensures that your projects are in the best possible hands. From mobile concrete supply to continuous concrete coating, we have the solutions you need to build the future with confidence.
Infrastructure projects are the backbone of society, connecting communities and driving progress. It’s a responsibility that we take seriously, and our dedication to excellence is unwavering. When you partner with us, you’re not just choosing a concrete service provider; you’re selecting a team of professionals who are passionate about enhancing infrastructure for the future.
We understand that your projects are more than just concrete and steel; they represent the future. They are the roads we drive on, the pipelines that fuel our homes, and the structures that define our communities. It’s a responsibility we embrace with enthusiasm and dedication.
Get in touch with us today, and let’s elevate your infrastructure projects to new heights. Your success is our success, and together, we can build a brighter future for all.
